RCA 100 - Paint roller assembly automat for Radiator Rollers
The machine consists of two carousels and one transfer station, two vibration hoppers and a long tube magazine. Each carousel can have up to 10 stations. The rollers can be made closed (folded) from one side, or not closed at all then caps are pressed from both sides. The machine is equipped with a very sophisticated control system with graphic control. The machine is designed for processing and assembly of radiator rollers (MINI). First the machine cuts the rollers from a long tube to a certain length, then sorts off the cuttings, after that the rollers are milled from inside, repeatedly heated up. Special jaws close following the assembly with the adapter, bearing or with cap.
Characteristic
Powerful and reliable
- Great efficiency
- High production capacity
- Integrated remote control
The machine consists of individual stations
- Cutting the tube
- Sorting of residues
- Internal diameter milling
- 3 x heating
- Closing the end of the roller
- Repeated heating
- Assembly of adapter with clamp (bearing)
- Assembly the adapter in the roller
- Assembly the cap
- 2 x brushing
- Ejecting
Some stations are considered as reserve stations and can be retrofitted according to the customer's wishes. Also, mounting the adapter with the bearing does not always have to take place directly on the machine and this operation can be performed on another device.
Technical data
| performance | up to 1000 pcs/hour, depending on size and condition of the material |
| length of final roller | 50 - 150 mm (2.0" - 5.9") |
| tube length | 1100 - 3000 mm (43.3" - 118.1") |
| inner diameter of the roller | 13 - 14 mm (0.5" - 0.55") |
| control | industrial PC with touch screen |
| power supply | 400 V / 50 Hz (60 Hz) |
| air supply | 6 bar |
CE safety standard.
Machine is for 1 interior roller diameter.